using System;
using WCS.BLL.Config;
using WCS.BLL.DbModels;
using WCS.BLL.Manager;
using WCS.DAL.Db;
using WCS.DAL.DbModels;
using WCS.Model;
using WCS.Model.ApiModel.InOutRecord;
using WCS.Model.ApiModel.OutStore;
using WCS.Model.WebSocketModel;
using static WCS.BLL.HardWare.WarningLight;
namespace WCS.BLL.HardWare
{
///
/// 智能货架
///
public class SmartShelf : IShelfBase
{
public SmartShelf(ShelfInfo shelfInfo)
{
ShelfId = shelfInfo.Id;
ShelfCode = shelfInfo.ShelfCode;
RowCounts = shelfInfo.Rowcounts;
ColumnCounts = shelfInfo.Columncounts;
//CurrentMode = shelfInfo.CurrentMode;
SetCurrentMode(Mode.待机模式);
ClientIp = shelfInfo.ClientIp;
LightId = shelfInfo.LightId;
WarningLight = new WarningLight() { LightId = shelfInfo.LightId };
//初始化Module
Task.Run(() =>
{
var modules = DbHelp.db.Queryable().Where(t => t.ShelfId == ShelfId).ToList();
foreach (var module in modules)
{
Modules.Add(new SmartShelfModule()
{
ModuleId = module.Id,
ModuleCode = module.ModuleCode,
BoardId = module.BoardId,
IsEnable = module.IsEnable,
CurrentMode = module.CurrentMode
});
}
ModulesStr = string.Join(";", Modules.Select(t => t.ModuleCode));
ModuleIds = Modules.Select(t => t.BoardId).ToList();
});
}
public int ShelfId { get; set; }
public string ShelfCode { get; set; }
public int RowCounts { get; set; }
public int ColumnCounts { get; set; }
public Mode CurrentMode { get; set; }
public DateTime SetCurrentModeTime { get; set; }
public string ModulesStr { get; set; }//当前货架所有模组的Str
public string GroupName { get; set; }
public List Modules { get; set; } = new List();
public TCPClient TcpCleint { get { return TCPClientManager.GetTCPClientByIPHost(ClientIp); } }
public int LightId { get; set; }
public LightColorEnum LightColor { get; set; }
public bool IsWarning { get; set; } = false;
public WarningLight WarningLight { get; set; }
public void ClearWarning()
{
if (this.CurrentMode == Mode.入库模式)
{
WarningLight.BlueLight(TcpCleint);
}
else if (this.CurrentMode == Mode.出库模式)
{
WarningLight.GreenLight(TcpCleint);
}
else if (this.CurrentMode == Mode.盘点模式)
{
WarningLight.GreenLight(TcpCleint);
}
else
{
WarningLight.CloseLight(TcpCleint);
}
}
///
/// 自检异常、未响应对应模式的异常
///
public List ExceptionMessages { get; set; } = new List();
///
/// 过程中异常 入库过程中异常/出库过程中异常
///
public List ProcessingExceptions { get; set; } = new List();
public string? CurrentCom { get; set; } = string.Empty;
//TODO 退出入库清除
public MatInfoResponse InStoreData { get; set; }
public List CurrentOutStoreMatSNs { get; set; } = new List();
public OutOrder CurrentOutOrder { get; set; }
public string OrderNumber { get; set; }
public StockTakingOrder CurrentStockTakingOrder { get; set; }
public List ModuleIds { get; set; }
public string ClientIp { get; set; }
//websocket通知的前端的IP地址
public string WebSocketIpAddress { get; set; } = "127.0.0.2";
#region 协议处理
public void GoInInstore(string? IPAddress)
{
try
{
if (this.CurrentMode == Mode.入库模式)
{
CurrentCom = IPAddress;
return;
}
//判断当前模式是否为待机模式
else if (this.CurrentMode != Mode.待机模式)
{
return;
}
else
{
//this.CurrentMode = Mode.入库模式;
SetCurrentMode(Mode.入库模式);
}
//清空错误
ExceptionMessages.Clear();
ProcessingExceptions.Clear();
//货架所有模组发送指令进入入库模式
foreach (var module in Modules.Where(t => t.IsEnable).ToList())
{
module.GoInInstoreMode(TcpCleint);
}
//延时获取异常
var timeOut = 3000;
var timeSpan = TimeSpan.FromMilliseconds(0);
var beginTime = DateTime.Now;
while (timeSpan <= TimeSpan.FromMilliseconds(timeOut))
{
timeSpan = DateTime.Now - beginTime;
//所有板子成功进入入库模式 表示进入入库模式成功,跳出循环
var isExistsNotInstore = Modules.Where(t => t.CurrentMode != Mode.入库模式)
.Where(t => t.IsEnable)
.Any();
if (!isExistsNotInstore)
{
break;
}
//接收到第一个异常就不继续循环了
if (ExceptionMessages.Count() > 0)
{
var deficientTime = timeOut - (int)timeSpan.TotalMilliseconds;
if (deficientTime > 0)
Thread.Sleep(deficientTime);
//出现异常的未进入入库模式,有红灯进行指引
break;
}
//循环延时处理
Thread.Sleep(50);
}
//循环结束后判断当前板子状态
var notInstoreList = Modules.Where(t => t.CurrentMode != Mode.入库模式)
.Where(t => t.IsEnable).ToList();
if (notInstoreList.Count > 0)
{
foreach (var item in notInstoreList)
{
ExceptionMessages.Add($"模组{item.ModuleCode}未进入入库模式!");
}
//通信校验
var messages = notInstoreList.Select(t => $"模组{t.ModuleCode}未进入入库模式!").ToList();
messages.Add("请及时联系技术人员处理!");
var exceptionMessage = string.Join("\r\n", messages);
var warningModel = new WebSocketMessageModel()
{
IsWarning = true,
WarningType = WarningTypeEnum.进入入库未响应,
StoreId = 0,
StoreCode = "",
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress,
};
WarningManager.SendWarning(warningModel);
IsWarning = true;
WarningLight.WaringLightAlwaysRed(TcpCleint);
}
//没有报警才亮蓝灯
if (!IsWarning)
WarningLight.BlueLight(TcpCleint);
//绑定当前进入入库PDA/WCS前端的IP
CurrentCom = IPAddress;
//返回成功
return;
}
catch (Exception ex)
{
GoOutInstore();
throw ex;
}
}
public void GoOutInstore()
{
//当前货架是否为入库模式
if (CurrentMode != Mode.入库模式)
{
return;
}
else
{
//this.CurrentMode = Mode.待机模式;
SetCurrentMode(Mode.待机模式);
}
//清空错误
ExceptionMessages.Clear();
//货架所有模组发送指令退出入库模式
foreach (var module in Modules.Where(t => t.IsEnable)
.ToList())
{
if (module.CurrentMode == Mode.入库模式)
module.GoOutInstoreMode(TcpCleint);
}
var timeOut = 3000;
var timeSpan = TimeSpan.FromMilliseconds(0);
var beginTime = DateTime.Now;
while (timeSpan <= TimeSpan.FromMilliseconds(timeOut))
{
timeSpan = DateTime.Now - beginTime;
//所有板子是否成功退出入库模式
var isExistsInstore = Modules.Where(t => t.CurrentMode != Mode.待机模式)
.Where(t => t.IsEnable)
.Any();
if (!isExistsInstore)
{
break;
}
//循环延时处理
Thread.Sleep(50);
}
//循环结束后判断当前板子状态
var list = Modules.Where(t => t.CurrentMode != Mode.待机模式)
.Where(t => t.IsEnable)
.ToList();
if (list.Count > 0)
{
//CurrentMode = Mode.待机模式;
SetCurrentMode(Mode.待机模式);
foreach (var item in list)
{
ExceptionMessages.Add($"模组{item.ModuleCode}未成功退出入库模式!");
}
var messages = list.Select(t => $"模组{t.ModuleCode}未成功退出入库模式!").ToList();
messages.Add("请及时联系技术人员处理!");
var exceptionMessage = string.Join("\r\n", messages);
var warningModel = new WebSocketMessageModel()
{
IsWarning = true,
WarningType = WarningTypeEnum.退出入库未响应,
StoreId = 0,
StoreCode = "",
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress,
};
WarningManager.SendWarning(warningModel);
}
//报警灯熄灭
WarningLight.CloseLight(TcpCleint);
//通知前台货架已结束入库
Task.Run(() =>
{
var warningModel = new WebSocketMessageModel()
{
IsWarning = false,
WarningType = WarningTypeEnum.通知前台结束入库,
StoreId = 0,
StoreCode = "",
ShelfCode = ShelfCode,
ShelfId = ShelfId,
ClientIp = WebSocketIpAddress,
};
WarningManager.SendWarning(warningModel);
});
}
public void GoInOutstore(List MatDetails, OutOrder outOrder)
{
try
{
//第一步:设置货架当前模式
if (CurrentMode != Mode.待机模式)
{
Modules.ForEach(t => { t.Reset(TcpCleint); });
//复位需要点时间间隔才能响应指令
Thread.Sleep(1500);
}
//CurrentMode = Mode.出库模式;
SetCurrentMode(Mode.出库模式);
//第二步:货架添加需要出的SN 出库的领料单号
//移除货架所有现有待出库的MatSN
CurrentOutStoreMatSNs.Clear();
////添加属于当前货架的物料
CurrentOutStoreMatSNs.AddRange(MatDetails.Select(t => t.MatSN).ToList());
Logs.Write($"货架【{ShelfCode}】本次发料物料为{string.Join(",", CurrentOutStoreMatSNs)}!", LogsType.Outstore);
////记录当前出库的发料单
CurrentOutOrder = outOrder;
////第三步:对应的模组进入出库模式
var boardIds = MatDetails.Select(t => t.StoreInfo.BoardId)
.Distinct()
.OrderBy(t => t)
.ToList();
var outModules = Modules.Where(t => boardIds.Contains(t.BoardId)).ToList();
outModules.ForEach(t =>
{
var outMatSns = MatDetails.Where(mat => mat.StoreInfo.BoardId == t.BoardId)
.Select(mat => mat.MatSN)
.ToList();
t.GoInOutStoreMode(TcpCleint, outMatSns);
});
//所有板子亮灯后 亮警示灯
WarningLight.GreenLight(TcpCleint);
Task.Run(() =>
{
//通信校验
var timeOut = 3000;
var timeSpan = TimeSpan.FromMilliseconds(0);
var beginTime = DateTime.Now;
while (timeSpan <= TimeSpan.FromMilliseconds(timeOut))
{
timeSpan = DateTime.Now - beginTime;
//所有板子成功进入出库模式 表示进入出库模式成功,跳出循环
var isExistsNotInstore = outModules.Where(t => t.CurrentMode != Mode.出库模式)
.Where(t => t.IsEnable)
.Any();
if (!isExistsNotInstore)
{
break;
}
//循环延时处理
Thread.Sleep(50);
}
var list = outModules.Where(t => t.IsEnable && t.CurrentMode != Mode.出库模式).ToList();
if (list != null && list.Count > 0)
{
var messages = list.Select(t => $"模组{t.ModuleCode}未进入出库模式!").ToList();
messages.Add("请及时联系技术人员处理!");
var exceptionMessage = string.Join("\r\n", messages);
var warningModel = new WebSocketMessageModel()
{
IsWarning = true,
WarningType = WarningTypeEnum.进入入库未响应,
StoreId = 0,
StoreCode = "",
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress,
};
WarningManager.SendWarning(warningModel);
}
});
}
catch (Exception e)
{
Logs.Write($"货架【{ShelfCode}】进入出库模式发生异常!", LogsType.Outstore);
GoOutOutstore();
throw e;
}
}
public void GoOutOutstore()
{
try
{
Logs.Write($"货架【{ShelfCode}】,开始退出出库", LogsType.Outstore);
//找到在出库中的模组
var outingModules = Modules.Where(t => t.CurrentMode == Mode.出库模式)
.ToList();
foreach (var module in outingModules)
{
module.GoOutOutStoreMode(TcpCleint);
}
//通信校验
var timeOut = 3000;
var timeSpan = TimeSpan.FromMilliseconds(0);
var beginTime = DateTime.Now;
while (timeSpan <= TimeSpan.FromMilliseconds(timeOut))
{
timeSpan = DateTime.Now - beginTime;
//所有板子成功退出出库模式 表示退出出库模式成功,跳出循环
var isExistsOutstore = outingModules.Where(t => t.CurrentMode == Mode.出库模式)
.Where(t => t.IsEnable)
.Any();
if (!isExistsOutstore)
{
break;
}
//循环延时处理
Thread.Sleep(50);
}
var list = outingModules.Where(t => t.IsEnable && t.CurrentMode == Mode.出库模式).ToList();
if (list != null && list.Count > 0)
{
var messages = list.Select(t => $"模组{t.ModuleCode}未退出出库模式!").ToList();
messages.Add("请及时联系技术人员处理!");
var exceptionMessage = string.Join("\r\n", messages);
var warningModel = new WebSocketMessageModel()
{
IsWarning = true,
WarningType = WarningTypeEnum.退出出库未响应,
StoreId = 0,
StoreCode = "",
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress,
};
WarningManager.SendWarning(warningModel);
}
CurrentOutStoreMatSNs.Clear();
WarningLight.CloseLight(TcpCleint);
SetCurrentMode(Mode.待机模式);
Logs.Write($"货架【{ShelfCode}】,结束退出出库", LogsType.Outstore);
Task.Run(() =>
{
//判断是否是当前订单最后一个出库货架
var isOuting = ShelfManager.Shelves.Where(t => t.CurrentMode == Mode.出库模式 && t.OrderNumber == OrderNumber)
.Any();
//WebSocket通知前台以更新左侧出库单列表的状态
if (!isOuting )
{
#region WebSocket
var messageMode = new WebSocketMessageModel()
{
IsWarning = false,
ClientIp = WebSocketIpAddress,
WarningType = WarningTypeEnum.通知刷新出库单列表,
};
WarningManager.SendWarning(messageMode);
#endregion
}
});
}
catch (Exception ex)
{
Logs.Write($"货架【{ShelfCode}】,退出出库时发生异常{ex.Message}", LogsType.Outstore);
}
}
public void GoInStocktaking(List MatDetails, StockTakingOrder stockTakingOrder)
{
try
{
//第一步:设置货架当前模式
if (CurrentMode != Mode.待机模式)
{
Modules.ForEach(t =>
{
if (CurrentMode != Mode.待机模式)
t.Reset(TcpCleint);
});
//复位需要点时间间隔才能响应指令
Thread.Sleep(1500);
}
//CurrentMode = Mode.盘点模式;
SetCurrentMode(Mode.盘点模式);
//第二步:货架添加 盘点单号 记录当前盘点的发料单
CurrentStockTakingOrder = stockTakingOrder;
//第三步:对应的模组进入盘点模式
var boardIds = MatDetails.Select(t => t.StoreInfo.BoardId)
.Distinct()
.OrderBy(t => t)
.ToList();
var outModules = Modules.Where(t => boardIds.Contains(t.BoardId)).ToList();
outModules.ForEach(t =>
{
var noStockTakings = MatDetails.Where(mat => mat.StoreInfo.BoardId == t.BoardId)
.Where(t => t.IsStocktaking == false)
.Select(mat => mat.MatSN)
.ToList();
t.GoInStockTakingMode(TcpCleint, noStockTakings);
var stockTakings = MatDetails.Where(mat => mat.StoreInfo.BoardId == t.BoardId)
.Where(t => t.IsStocktaking)
.Select(mat => mat.MatSN)
.ToList();
t.ConfirmStockTaking(TcpCleint, stockTakings);
});
//所有板子亮灯后 亮警示灯
WarningLight.GreenLight(TcpCleint);
Task.Run(() =>
{
//通信校验
var timeOut = 3000;
var timeSpan = TimeSpan.FromMilliseconds(0);
var beginTime = DateTime.Now;
while (timeSpan <= TimeSpan.FromMilliseconds(timeOut))
{
timeSpan = DateTime.Now - beginTime;
//所有板子成功进入盘点模式 表示进入盘点模式成功,跳出循环
var isExistsNotInstore = outModules.Where(t => t.CurrentMode != Mode.盘点模式)
.Where(t => t.IsEnable)
.Any();
if (!isExistsNotInstore)
{
break;
}
//循环延时处理
Thread.Sleep(50);
}
var list = outModules.Where(t => t.IsEnable && t.CurrentMode != Mode.盘点模式).ToList();
if (list != null && list.Count > 0)
{
var messages = list.Select(t => $"模组{t.ModuleCode}未进入盘点模式!").ToList();
messages.Add("请及时联系技术人员处理!");
var exceptionMessage = string.Join("\r\n", messages);
var warningModel = new WebSocketMessageModel()
{
IsWarning = true,
WarningType = WarningTypeEnum.进入盘点未响应,
StoreId = 0,
StoreCode = "",
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress,
};
WarningManager.SendWarning(warningModel);
}
});
}
catch (Exception e)
{
GoOutStocktaking();
throw e;
}
}
///
/// 确认盘点 Pda进行触发
///
public bool ConfirmStocktakingSingle(int BoardId, int LightNumber)
{
//寻找对应模组
var module = Modules.Where(t => t.BoardId == BoardId).FirstOrDefault(); ;
if (module == null)
return false;
else
{
module.ConfirmStockTakingSingle(TcpCleint, LightNumber);
//报警灯闪一下
WarningLight.SuccessLightGreenEnd(TcpCleint);
//通知前台刷新
Task.Run(() =>
{
var messageMode = new WebSocketMessageModel()
{
IsWarning = false,
ClientIp = WebSocketIpAddress,
WarningType = WarningTypeEnum.通知刷新盘点
};
WarningManager.SendWarning(messageMode);
});
return true;
}
}
public void GoOutStocktaking()
{
//找到在盘点中的模组
var stockTakingModules = Modules.Where(t => t.CurrentMode == Mode.盘点模式)
.ToList();
foreach (var module in stockTakingModules)
{
module.GoOutStockTakingMode(TcpCleint);
}
Task.Run(() =>
{
//通信校验
var timeOut = 3000;
var timeSpan = TimeSpan.FromMilliseconds(0);
var beginTime = DateTime.Now;
while (timeSpan <= TimeSpan.FromMilliseconds(timeOut))
{
timeSpan = DateTime.Now - beginTime;
//所有板子成功退出盘点模式 表示退出盘点模式成功,跳出循环
var isExistsNotInstore = stockTakingModules.Where(t => t.CurrentMode == Mode.盘点模式)
.Where(t => t.IsEnable)
.Any();
if (!isExistsNotInstore)
{
break;
}
//循环延时处理
Thread.Sleep(50);
}
var list = stockTakingModules.Where(t => t.IsEnable && t.CurrentMode == Mode.盘点模式).ToList();
if (list != null && list.Count > 0)
{
var messages = list.Select(t => $"模组{t.ModuleCode}未退出盘点模式!").ToList();
messages.Add("请及时联系技术人员处理!");
var exceptionMessage = string.Join("\r\n", messages);
var warningModel = new WebSocketMessageModel()
{
IsWarning = true,
WarningType = WarningTypeEnum.退出盘点未响应,
StoreId = 0,
StoreCode = "",
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress,
};
WarningManager.SendWarning(warningModel);
}
});
CurrentOutStoreMatSNs.Clear();
WarningLight.CloseLight(TcpCleint);
//this.CurrentMode = Mode.待机模式;
SetCurrentMode(Mode.待机模式);
}
public void Reset()
{
var modules = Modules.Where(t => t.IsEnable).ToList();
if (modules != null && modules.Count > 0)
{
modules.ForEach(t =>
{
t.Reset(TcpCleint);
});
}
WarningLight.CloseLight(TcpCleint);
//this.CurrentMode = Mode.待机模式;
SetCurrentMode(Mode.待机模式);
}
public void QueryVoltage(int moduleId)
{
var moudle = Modules.Where(t => t.ModuleId == moduleId).First();
if (moudle != null)
{
moudle.QueryVoltage(TcpCleint);
}
}
public void SetCurrentMode(Mode mode)
{
this.CurrentMode = mode;
this.SetCurrentModeTime = DateTime.Now;
Task.Run(() =>
{
var shelf = DbHelp.db.Queryable().Where(t => t.Id == ShelfId).First();
if (shelf != null)
{
shelf.CurrentMode = mode;
shelf.SetCurrentModeTime = SetCurrentModeTime;
DbHelp.db.Updateable(shelf).ExecuteCommand();
}
});
}
void IShelfBase.Warning()
{
throw new NotImplementedException();
}
public void ShelfCheck()
{
foreach (var module in Modules.Where(t => t.IsEnable).ToList())
{
module.ShelfCheck(TcpCleint);
}
}
#endregion
#region 报警灯协议返回处理
public void WarningLightProcess(byte[] data, int boardId, int lightNumber)
{
if (data[TcpCleint.PreFixLength + 2] == 0x20 && data[TcpCleint.PreFixLength + 3] == 0x01)
{
//常亮或关闭 0x00常亮 0x01关闭
if (data[TcpCleint.PreFixLength + 5] == 0x00)
{
LightColor = LightColorEnum.关闭;
Logs.Write($"货架[{ShelfCode}],灯状态更新为:{LightColor}");
}
else if (data[TcpCleint.PreFixLength + 5] == 0x01)
{
switch (data[7])
{
case 0x01:
LightColor = LightColorEnum.红色;
break;
case 0x02:
LightColor = LightColorEnum.绿色;
break;
case 0x03:
LightColor = LightColorEnum.蓝色;
break;
default:
break;
}
Logs.Write($"货架[{ShelfCode}],灯状态更新为:{LightColor}");
}
}
}
#endregion
#region 协议返回处理
public void ProtocolProcess(byte[] data, int boardId, int lightNumber)
{
//协议处理 判断功能位
switch (data[TcpCleint.PreFixLength + 2])
{
case 0x01://进入入库模式返回信号
GoInInstoreProcess(data, boardId, lightNumber);
break;
case 0x02://退出入库模式返回信号
GoOutInstoreProcess(data, boardId, lightNumber);
break;
case 0x03://正常入库信号
InStoreReturnProcess(data);
break;
case 0x04://入库模式中异常信号
InStoreExceptionReturnProcess(data, boardId, lightNumber);
break;
case 0x05://进入出库模式返回信号
GoInOutstoreProcess(data, boardId, lightNumber);
break;
case 0x06://退出出库模式返回信号
GoOutOutstoreProcess(data, boardId, lightNumber);
break;
case 0x07://正常出库返回信号
OutstoreReturnProcess(data, boardId, lightNumber);
break;
case 0x08://出库模式中异常信号
OutstoreExceptionReturnProcess(data, boardId, lightNumber);
break;
case 0x09://进入盘点模式返回信号
GoInStockTakingReturnProcess(data, boardId, lightNumber);
break;
case 0x0A://退出盘点模式返回信号
GoOutStockTakingReturnProcess(data, boardId, lightNumber);
break;
case 0x13://复位的返回信号
ResetReturnProcess(data, boardId, lightNumber);
break;
case 0x17://电压值1
QueryVoltageProcess(data, boardId, lightNumber);
break;
case 0x18://电压值2
QueryVoltageProcess(data, boardId, lightNumber);
break;
case 0x19://电压值3
QueryVoltageProcess(data, boardId, lightNumber);
break;
default:
;
break;
}
}
///
/// 进入入库模式返回信号处理
///
///
public void GoInInstoreProcess(byte[] data, int boardId, int lightNumber)
{
//库存物料与实际情况匹配
if (data[TcpCleint.PreFixLength + 3] == 0x01)
{
var module = this.Modules.Where(t => t.BoardId == boardId)
.FirstOrDefault();
if (module == null)
{
return;
}
else
{
module.CurrentMode = Mode.入库模式;
}
}
//库存物料与实际情况不匹配
else if (data[TcpCleint.PreFixLength + 3] == 0x00)
{
var module = this.Modules.Where(t => t.BoardId == boardId).FirstOrDefault();
if (module == null)
{
return;
}
else
{
module.CurrentMode = Mode.入库模式;
}
//获取当前板所有库位
var storeInfos = DbHelp.db.Queryable()
.Where(t => t.ShelfId == ShelfId)
.Where(t => t.BoardId == boardId)
.ToList();
//当前板子的灯数量
var boardStoreNumber = storeInfos.Count();
List dataTemp = new List();
int index11 = 0;
while (boardStoreNumber > 0)
{
if (boardStoreNumber >= 4)
{
dataTemp.AddRange(Convert.ToString(data[TcpCleint.PreFixLength + 4 + index11], 2).PadLeft(8, '0').Reverse().ToList());
boardStoreNumber = boardStoreNumber - 4;
}
else
{
dataTemp.AddRange(Convert.ToString(data[TcpCleint.PreFixLength + 4 + index11], 2).PadLeft(2 * boardStoreNumber, '0').Reverse().ToList());
boardStoreNumber = 0;
}
index11++;
}
//当前板子的灯数量
boardStoreNumber = storeInfos.Count();
for (int index = 0; index <= boardStoreNumber - 1; index++)
{
//当前库位异常
if (dataTemp[2 * index + 1] == '1')
{
if (dataTemp[2 * index] == '1')
{
var storeInfo = storeInfos.Where(t => t.LightNumber == index + 1).First();
if (storeInfo != null)
{
#region 缓存记录异常信息
ExceptionMessages.Add($"{storeInfo.StoreCode}物料{storeInfo.CurrentMatSn}丢失,库存数据已删除,请重新扫码后入库");
#endregion
//#region 【后台】丢失的数据处理
//Task.Run(() =>
//{
// try
// {
// DbHelp.db.BeginTran();
// //库位表字段清空
// storeInfo.CurrentMatSn = string.Empty;
// DbHelp.db.Updateable(storeInfo).ExecuteCommand();
// //库存表记录删除、插入出入记录
// var inventoryDetail = DbHelp.db.Queryable().Where(t => t.StoreId == storeInfo.Id).First();
// if (inventoryDetail != null)
// {
// var inOutRecord = new MatInventoryDetailService()
// {
// StoreCode = storeInfo.StoreCode,
// StoreId = storeInfo.Id,
// StoreInfo = storeInfo,
// MatSN = inventoryDetail.MatSN,
// MatCode = inventoryDetail.MatCode,
// MatName = inventoryDetail.MatName,
// MatBatch = inventoryDetail.MatBatch,
// MatQty = inventoryDetail.MatQty,
// MatSpec = inventoryDetail.MatSpec,
// MatCustomer = inventoryDetail.MatCustomer,
// MatSupplier = inventoryDetail.MatSupplier,
// Direction = DirectionEnum.丢失,
// };
// DbHelp.db.Insertable(inOutRecord).ExecuteCommand();
// DbHelp.db.Deleteable(inventoryDetail).ExecuteCommand();
// }
// DbHelp.db.CommitTran();
// }
// catch (Exception e)
// {
// DbHelp.db.RollbackTran();
// }
//});
//#endregion
#region 不处理、WebSocket通知前台
var exceptionMessage = storeInfo.StoreCode + $"进入入库自检发现物料{storeInfo.CurrentMatSn}丢失,请确认是否删除?";
var warningModel = new WebSocketMessageModel()
{
WarningType = WarningTypeEnum.入库自检丢失,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
ModuleId = module.ModuleId,
ModuleCode = module.ModuleCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress
};
WarningManager.SendWarning(warningModel);
#endregion
WarningLight.WaringLightAlwaysRed(TcpCleint);
}
//库位未配置、返回数据异常
else
{
Logs.Write($"[进入入库模式异常]板Id{boardId},库位号{index + 1}找不到对应库位!");
}
}
else if (dataTemp[2 * index] == '0')
{
var storeInfo = storeInfos.Where(t => t.LightNumber == index + 1).First();
if (storeInfo != null)
{
#region 缓存记录异常信息
ExceptionMessages.Add($"库位{storeInfo.StoreCode}:存在物料未扫描上架");
#endregion
#region 不处理、WebSocket通知前台
var exceptionMessage = $"进入入库自检发现库位{storeInfo.StoreCode}存在物料未扫描上架,请拿下后点击【确认】消除报警";
var warningModel = new WebSocketMessageModel()
{
WarningType = WarningTypeEnum.入库自检未扫描上架,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
ModuleId = module.ModuleId,
ModuleCode = module.ModuleCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress
};
WarningManager.SendWarning(warningModel);
#endregion
WarningLight.WaringLightAlwaysRed(TcpCleint);
}
else
{
Logs.Write($"[进入入库模式异常]板Id{boardId},库位号{index + 1}找不到对应库位!");
}
}
}
}
}
}
///
/// 退出入库模式返回信号处理
///
///
public void GoOutInstoreProcess(byte[] data, int boardId, int lightNumber)
{
var module = this.Modules.Where(t => t.BoardId == boardId && t.CurrentMode == Mode.入库模式).FirstOrDefault();
if (module == null)
{
return;
}
else
{
module.CurrentMode = Mode.待机模式;
}
}
///
/// 正常入库信号
///
///
public void InStoreReturnProcess(byte[] data)
{
var boardId = (data[TcpCleint.PreFixLength + 0] << 8) + data[TcpCleint.PreFixLength + 1];
var number = Convert.ToInt32(data[TcpCleint.PreFixLength + 3]);
var storeInfo = DbHelp.db.Queryable().Where(t =>
t.ShelfId == ShelfId
&& t.BoardId == boardId
&& t.LightNumber == number).First();
if (storeInfo == null)
{
//TODO 报错
return;
}
var module = this.Modules.Where(t => t.BoardId == boardId)
.FirstOrDefault();
if (module == null)
{
//TODO 报错
return;
}
#region 判断是否扫码获取物料信息
//物料未扫码
if (this.InStoreData == null)
{
//重复给了多次信号
if (!string.IsNullOrEmpty(storeInfo.CurrentMatSn))
{
module.ComfirmInstore(TcpCleint);
Logs.Write($"CAN给了多次正常入库信号,防止硬件异常,返回了确认入库");
return;
}
else
{
var exceptionMessage = storeInfo.StoreCode + "入库过程中存在物料未扫描上架!";
var warningModel = new WebSocketMessageModel()
{
WarningType = WarningTypeEnum.入库中未扫描上架,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
ModuleId = module.ModuleId,
ModuleCode = module.ModuleCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = storeInfo.StoreCode + "入库过程中存在物料未扫描上架!",
ClientIp = WebSocketIpAddress
};
WarningManager.SendWarning(warningModel);
module.ComfirmErrInstore(TcpCleint);
WarningLight.WaringLightAlwaysRed(TcpCleint);
return;
}
}
//该位置已放置物料
else if (!string.IsNullOrEmpty(storeInfo.CurrentMatSn))
{
module.ComfirmErrInstore(TcpCleint);
WarningLight.WaringLightBlueEnd(TcpCleint);
//TO DO Logs.Write($"[{guid}]该位置已放置物料!");
return;
}
#endregion
#region 已扫码且库位未被占用 保存数据
{
try
{
DbHelp.db.BeginTran();
//库存明细表
var inventoryDetail = new InventoryDetail
{
StoreCode = storeInfo.StoreCode,
StoreId = storeInfo.Id,
R = storeInfo.R,
C = storeInfo.C,
Wei = storeInfo.Wei,
BigShelfCode = storeInfo.BigShelfCode,
GroupName = storeInfo.GroupName,
MatSN = this.InStoreData.materialBar,
MatCode = this.InStoreData.materialCode,
MatName = this.InStoreData.materialName,
MatSpec = this.InStoreData.materialSpec,
MatBatch = this.InStoreData.batchNo,
MatQty = (int)this.InStoreData.materialQty,
MatCustomer = this.InStoreData.customer,
MatSupplier = this.InStoreData.supplier,
InstoreTime = DateTime.Now,
InstoreUser = ""
};
//出入库记录表
var inOutRecord = new InOutRecord()
{
StoreCode = storeInfo.StoreCode,
StoreId = storeInfo.Id,
StoreInfo = storeInfo,
R = storeInfo.R,
C = storeInfo.C,
Wei = storeInfo.Wei,
BigShelfCode = storeInfo.BigShelfCode,
GroupName = storeInfo.GroupName,
MatSN = this.InStoreData.materialBar,
MatCode = this.InStoreData.materialCode,
MatName = this.InStoreData.materialName,
MatSpec = this.InStoreData.materialSpec,
MatBatch = this.InStoreData.batchNo,
MatQty = (int)this.InStoreData.materialQty,
MatCustomer = this.InStoreData.customer,
MatSupplier = this.InStoreData.supplier,
OperateUser = this.InStoreData.InstoreUser,
Direction = DirectionEnum.入库,
};
//库位表
storeInfo.CurrentMatSn = this.InStoreData.materialBar;
//保存and更新数据
DbHelp.db.Insertable(inventoryDetail).ExecuteCommand();
DbHelp.db.Insertable(inOutRecord).ExecuteCommand();
DbHelp.db.Updateable(storeInfo).ExecuteCommand();
DbHelp.db.CommitTran();
//清空扫码信息
this.InStoreData = null;
//实际入库位置亮灯1S,报警灯同时进行亮绿灯并鸣叫一次提示。
Task.Run(() =>
{
//确认入库(硬件入库位置亮灯1秒)
module.ComfirmInstore(TcpCleint);
//报警灯亮绿灯 鸣叫一次提示
WarningLight.SuccessLightBlueEnd(TcpCleint);
});
}
catch (Exception ex)
{
DbHelp.db.RollbackTran();
Logs.Write($"入库保存数据异常,异常信息为{ex.Message}");
//报警灯报警
WarningLight.WaringLightBlueEnd(TcpCleint);
}
}
#endregion
}
///
/// 入库模式中异常处理
///
///
///
///
public void InStoreExceptionReturnProcess(byte[] data, int boardId, int lightNumber)
{
lightNumber = (int)data[TcpCleint.PreFixLength + 4];
var storeInfo = DbHelp.db.Queryable()
.Where(t => t.ShelfId == ShelfId)
.Where(t => t.BoardId == boardId && t.LightNumber == lightNumber)
.First();
if (storeInfo == null)
{
//TO DO 库位未找到
return;
}
//已放物料丢失了 物料多放了 储位恢复正常
switch (data[TcpCleint.PreFixLength + 3])
{
case 0x00:
{
var warnings = WarningManager.Warnings.Where(t => t.IsWarning = true)
.Where(t => t.ShelfId == ShelfId && t.StoreId == storeInfo.Id)
.ToList();
var exceptionMessage = storeInfo.StoreCode + "恢复正常!";
var warningModel = new WebSocketMessageModel()
{
IsWarning = false,
WarningType = WarningTypeEnum.恢复正常,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress,
SolvedGuids = warnings.Select(t => t.Guid).ToList(),
};
WarningManager.SendWarning(warningModel);
//自动消除本地缓存的报警
warnings.ForEach(warning =>
{
WarningManager.ClearWarning(warning, SolveTypeEnum.忽略);
});
ProcessingExceptions.RemoveAll(t => t.BoardId == boardId);
}
break;
case 0x01:
{
var exceptionMessage = storeInfo.StoreCode + "入库过程中存在物料未扫描上架!";
var warningModel = new WebSocketMessageModel()
{
WarningType = WarningTypeEnum.入库中未扫描上架,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
//ModuleId = module.ModuleId,
//ModuleCode = module.ModuleCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress
};
WarningManager.SendWarning(warningModel);
ProcessingExceptions.Add(new ProcessingExceptionType()
{
BoardId = boardId,
LightNumber = lightNumber,
ExceptionMessage = storeInfo.StoreCode + "入库过程中存在物料未扫描上架!"
});
}
break;
case 0x02:
{
var exceptionMessage = storeInfo.StoreCode + "物料被取出!";
var warningModel = new WebSocketMessageModel()
{
WarningType = WarningTypeEnum.入库中异常取出,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
//ModuleId = module.ModuleId,
//ModuleCode = module.ModuleCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress
};
WarningManager.SendWarning(warningModel);
ProcessingExceptions.Add(new ProcessingExceptionType()
{
BoardId = boardId,
LightNumber = lightNumber,
ExceptionMessage = storeInfo.StoreCode + "入库过程中物料丢失!"
});
}
break;
default:
break;
}
}
///
/// 进入出库模式协议返回
///
///
///
///
public void GoInOutstoreProcess(byte[] data, int boardId, int lightNumber)
{
//库存物料与实际情况匹配
if (data[TcpCleint.PreFixLength + 3] == 0x01)
{
var module = this.Modules.Where(t => t.BoardId == boardId)
.FirstOrDefault();
if (module == null)
{
//TO DO 报错
return;
}
else
{
module.CurrentMode = Mode.出库模式;
}
}
//库存物料与实际情况不匹配
else if (data[TcpCleint.PreFixLength + 3] == 0x00)
{
var module = this.Modules.Where(t => t.BoardId == boardId).FirstOrDefault();
if (module == null)
{
//TO DO 报错
return;
}
else
{
module.CurrentMode = Mode.出库模式;
}
//获取当前板所有库位
var storeInfos = DbHelp.db.Queryable()
.Where(t => t.ShelfId == ShelfId)
.Where(t => t.BoardId == boardId)
.ToList();
//当前板子的灯数量
var boardStoreNumber = storeInfos.Count();
List dataTemp = new List();
int index11 = 0;
while (boardStoreNumber > 0)
{
if (boardStoreNumber >= 4)
{
dataTemp.AddRange(Convert.ToString(data[TcpCleint.PreFixLength + 4 + index11], 2).PadLeft(8, '0').Reverse().ToList());
boardStoreNumber = boardStoreNumber - 4;
}
else
{
dataTemp.AddRange(Convert.ToString(data[TcpCleint.PreFixLength + 4 + index11], 2).PadLeft(2 * boardStoreNumber, '0').Reverse().ToList());
boardStoreNumber = 0;
}
index11++;
}
//当前板子的灯数量
boardStoreNumber = storeInfos.Count();
for (int index = 0; index <= boardStoreNumber - 1; index++)
{
//当前库位异常
if (dataTemp[2 * index + 1] == '1')
{
if (dataTemp[2 * index] == '1')
{
var storeInfo = storeInfos.Where(t => t.LightNumber == index + 1).First();
if (storeInfo != null)
{
#region 缓存记录异常信息
ExceptionMessages.Add($"{storeInfo.StoreCode}物料{storeInfo.CurrentMatSn}丢失,库存数据已删除,请重新扫码后入库");
#endregion
#region 不处理、WebSocket通知前台
var exceptionMessage = storeInfo.StoreCode + $"进入出库自检发现物料{storeInfo.CurrentMatSn}丢失,请确认是否删除?";
var warningModel = new WebSocketMessageModel()
{
WarningType = WarningTypeEnum.出库自检丢失,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
ModuleId = module.ModuleId,
ModuleCode = module.ModuleCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress
};
WarningManager.SendWarning(warningModel);
#endregion
WarningLight.WaringLightAlwaysRed(TcpCleint);
}
//库位未配置、返回数据异常
else
{
//Logs.Write($"[进入入库模式异常]板Id{boardIds},库位号{index + 1}找不到对应库位!");
}
}
else if (dataTemp[2 * index] == '0')
{
var storeInfo = storeInfos.Where(t => t.LightNumber == index + 1).First();
if (storeInfo != null)
{
#region 缓存记录异常信息
ExceptionMessages.Add($"库位{storeInfo.StoreCode}:存在物料未扫描上架");
#endregion
#region 不处理、WebSocket通知前台
var exceptionMessage = $"进入出库自检发现库位{storeInfo.StoreCode}存在物料未扫描上架,请拿下后点击【确认】消除报警";
var warningModel = new WebSocketMessageModel()
{
WarningType = WarningTypeEnum.出库自检未扫描上架,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
ModuleId = module.ModuleId,
ModuleCode = module.ModuleCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress
};
WarningManager.SendWarning(warningModel);
#endregion
WarningLight.WaringLightAlwaysRed(TcpCleint);
}
else
{
Logs.Write($"[进入入库模式异常]板Id{boardId},库位号{index + 1}找不到对应库位!");
}
}
}
}
}
}
public void OutstoreReturnProcess(byte[] data, int boardId, int lightNumber)
{
if (CurrentMode != Mode.出库模式)
{
Logs.Write($"出库错误:{ShelfCode}该货架模式不是出库模式或盘点模式!", LogsType.Outstore);
return;
}
lightNumber = Convert.ToInt32(data[TcpCleint.PreFixLength + 3]);
var storeInfo = DbHelp.db.Queryable().Where(t => t.BoardId == boardId
&& t.ShelfId == ShelfId
&& t.LightNumber == lightNumber)
.First();
if (storeInfo == null)
{
return;
}
var module = this.Modules.Where(t => t.BoardId == boardId)
.FirstOrDefault();
if (module == null)
{
return;
}
//当前库位未记录MatSn
if (string.IsNullOrEmpty(storeInfo.CurrentMatSn))
{
//该库位是需要出库的库位,物料被多次取出or给了多个正常出库信号
Logs.Write($"该库位是需要出库的库位,物料被反复取出or给了多个正常出库信号,库位{storeInfo.StoreCode}", LogsType.Outstore);
//暂不进行处理
return;
}
//不是本次出库需要出的物料
if (!CurrentOutStoreMatSNs.Contains(storeInfo.CurrentMatSn))
{
Logs.Write($"{storeInfo.CurrentMatSn}不是本次需要出库的物料", LogsType.Outstore);
//报警灯报警
WarningLight.WaringLightAlwaysRed(TcpCleint);
return;
}
//获取当前的库存信息
var inventoryDetail = DbHelp.db.Queryable().Where(t => t.MatSN == storeInfo.CurrentMatSn).First();
if (inventoryDetail == null)
{
Logs.Write($"{storeInfo.CurrentMatSn}库存信息不存在", LogsType.Outstore);
//报警灯报警
WarningLight.WaringLightAlwaysRed(TcpCleint);
return;
}
//获取对应的出库单物料明细
var orderMatDetails = DbHelp.db.Queryable()
.Where(t => t.OrderId == CurrentOutOrder.Id)
.Where(t => t.MatSN == inventoryDetail.MatSN)
.First();
if (orderMatDetails == null)
{
Logs.Write($"{storeInfo.CurrentMatSn},OrderDetail出库明细信息不存在", LogsType.Outstore);
//报警灯报警
WarningLight.WaringLightAlwaysRed(TcpCleint);
return;
}
#region 校验项通过 处理出库逻辑
//当前库位的SN
var matSN = storeInfo.CurrentMatSn;
try
{
DbHelp.db.BeginTran();
//库存明细表 删除
;
//出入库记录表 新增
var inOutRecord = new InOutRecord()
{
StoreCode = storeInfo.StoreCode,
StoreId = storeInfo.Id,
StoreInfo = storeInfo,
R = storeInfo.R,
C = storeInfo.C,
Wei = storeInfo.Wei,
BigShelfCode = storeInfo.BigShelfCode,
GroupName = storeInfo.GroupName,
MatSN = inventoryDetail.MatSN,
MatCode = inventoryDetail.MatCode,
MatName = inventoryDetail.MatName,
MatBatch = inventoryDetail.MatBatch,
MatQty = inventoryDetail.MatQty,
MatSpec = inventoryDetail.MatSpec,
MatCustomer = inventoryDetail.MatCustomer,
MatSupplier = inventoryDetail.MatSupplier,
OrderNumber = orderMatDetails.OrderNumber,
Direction = orderMatDetails.IsMXPD == false ? DirectionEnum.出库 : DirectionEnum.盘点下架,
};
//库位表 修改
storeInfo.CurrentMatSn = string.Empty;
//发料单物料明细表 更新为已出库
orderMatDetails.IsSended = true;
//发料需求表增加数量
if (CurrentOutOrder.SyncType == SyncTypeEnum.ByMatCode)
{
//同步更新发料需求表已发数量
var outOrderDetail = DbHelp.db.Queryable()
.Where(t => t.Id == orderMatDetails.OutOrderDetailId)
.First();
if (outOrderDetail != null)
{
outOrderDetail.OutQty += orderMatDetails.MatQty;
DbHelp.db.Updateable(outOrderDetail).ExecuteCommand();
}
}
//保存数据
DbHelp.db.Deleteable(inventoryDetail).ExecuteCommand();
DbHelp.db.Insertable(inOutRecord).ExecuteCommand();
DbHelp.db.Updateable(storeInfo).ExecuteCommand();
DbHelp.db.Updateable(orderMatDetails).ExecuteCommand();
DbHelp.db.CommitTran();
//报警灯同时亮绿灯并鸣叫一次提示。
WarningLight.SuccessLightGreenEnd(TcpCleint);
//确认本次出库
module.ComfirmOutstore(TcpCleint, data[TcpCleint.PreFixLength + 3]);
//更新时间 避免被自动退出
Task.Run(() =>
{
var shelves = ShelfManager.Shelves.Where(t => t.CurrentMode == Mode.出库模式 && t.OrderNumber == OrderNumber).ToList();
foreach (var shelf in shelves)
{
shelf.SetCurrentModeTime = DateTime.Now;
}
});
//当前柜子是否还存在未出库的
Logs.Write($"货架【{ShelfCode}】,用户取出物料{matSN}", LogsType.Outstore);
CurrentOutStoreMatSNs.RemoveAll(t => t == matSN);//删除本次已出的物料SN
Logs.Write($"货架【{ShelfCode}】,当前货架剩余物料{string.Join(",", CurrentOutStoreMatSNs)}", LogsType.Outstore);
var isExsistOut = CurrentOutStoreMatSNs.Any();
var tempOrder = CurrentOutOrder;
var isMXPD = orderMatDetails.IsMXPD == true;
//通知前台刷新
Task.Run(() =>
{
//更新订单状态
UpdateOutOrderStatus(tempOrder);
var messageMode = new WebSocketMessageModel()
{
IsWarning = false,
ClientIp = WebSocketIpAddress,
WarningType = isMXPD ? WarningTypeEnum.通知刷新盟讯盘点 : WarningTypeEnum.通知刷新出库
};
WarningManager.SendWarning(messageMode);
});
//本次亮灯的物料已全部取出
if (!isExsistOut)
{
Logs.Write($"货架【{ShelfCode}】,本次亮灯的物料已全部取出", LogsType.Outstore);
CurrentOutOrder = null;
//退出出库模式
var taskGoOut = Task.Run(() =>
{
GoOutOutstore();
});
//看是否是分批次出库的情况 分批次亮灯
Task.Run(async () =>
{
await Task.WhenAll(taskGoOut);
if (LocalFile.Config.IsSameMatCodeOut)
{
#region 触发下一批次的物料发料
//查一下是否是当前发料单最后一个货架(在出库模式 同一个发料单下)
var isLastShelf = ShelfManager.Shelves
.Where(t => t.OrderNumber == OrderNumber)
.Where(t => t.CurrentMode == Mode.出库模式)
.Any();
if (!isLastShelf)
{
Logs.Write($"发料单{OrderNumber},最后一个出库货架,触发精准发料机制!查询是否还存在待出库物料", LogsType.Outstore);
var outOrder = DbHelp.db.Queryable()
.Where(t => t.OrderNumber == OrderNumber)
.First();
if (outOrder != null)
{
var outOrderMatDetails = DbHelp.db.Queryable()
.Where(t => t.OrderId == outOrder.Id)
.Where(t => t.IsSended == false)
.Includes(t => t.StoreInfo)
.ToList();
if (outOrderMatDetails != null && outOrderMatDetails.Count > 0)
{
//相邻物料亮不同颜色 这里绿色和蓝色互相切换
LocalStatic.CurrentOutStoreColor = LocalStatic.CurrentOutStoreColor == (byte)0x02 ? (byte)0x04 : (byte)0x02;
//存在待出库 然后之前又没亮灯的情况 => 继续分批次亮灯
Logs.Write($"发料单{OrderNumber},还有物料未出!", LogsType.Outstore);
var outOrderDetailCount = outOrderMatDetails.GroupBy(t => t.MatCode)
.Select(o => new { count = o.Count(), bb = o })
.Where(o => o.count >= 2)
.OrderByDescending(o => o.count)
.ToList();
//相同物料存在盘数超过2的情况,亮下一个盘数多的物料
if (outOrderDetailCount.Count > 0)
{
var matCode = outOrderDetailCount.First().bb.Key;
outOrderMatDetails = outOrderMatDetails.Where(t => t.MatCode == matCode)
.ToList();
Logs.Write($"发料单{OrderNumber},本次亮灯物料{matCode}!", LogsType.Outstore);
}
//相同物料不存在盘数超过n的情况,剩余物料全部亮灯
else
{
//剩余物料全出
Logs.Write($"发料单{OrderNumber},剩余物料灯全亮!", LogsType.Outstore);
}
var shelfIds = outOrderMatDetails.Select(t => t.StoreInfo.ShelfId)
.Distinct()
.ToList();
var shelfs = ShelfManager.Shelves.Where(t => shelfIds.Contains(t.ShelfId)).ToList();
var otherModeShelfs = shelfs.Where(t => t.CurrentMode != HardWare.Mode.待机模式).ToList();
if (otherModeShelfs != null && otherModeShelfs.Count > 0)
{
otherModeShelfs.ForEach(t =>
{
t.Reset();
});
Thread.Sleep(1000);
}
//对应的货架对应位置 进入出库模式 亮灯
shelfs.ForEach(shelf =>
{
var matDetails = outOrderMatDetails.Where(t => t.StoreInfo.ShelfCode == shelf.ShelfCode)
.Distinct()
.ToList();
shelf.GoInOutstore(matDetails, outOrder);
shelf.OrderNumber = outOrder.OrderNumber;
});
}
else
{
Logs.Write($"发料单{OrderNumber},当前物料已发完!", LogsType.Outstore);
}
}
else
{
Logs.Write($"发料单{OrderNumber},OutOrder为null,肯定是有问题", LogsType.Outstore);
}
}
else
{
Logs.Write($"发料单{OrderNumber},非最后一个出库货架!", LogsType.Outstore);
var otherShelfs = ShelfManager.Shelves
.Where(t => t.OrderNumber == OrderNumber)
.Where(t => t.CurrentMode == Mode.出库模式)
.ToList();
otherShelfs.ForEach(shelf =>
{
try
{
if (shelf is SmartShelf)
{
var smartShelf = (SmartShelf)shelf;
Logs.Write($"货架【{smartShelf.ShelfCode}】待取物料{string.Join(",", smartShelf.CurrentOutStoreMatSNs)}", LogsType.Outstore);
}
}
catch
{ }
});
}
#endregion
}
});
}
}
catch (Exception ex)
{
DbHelp.db.RollbackTran();
//报警灯报警
WarningLight.WaringLightAlwaysRed(TcpCleint);
}
#endregion
}
public void UpdateOutOrderStatus(OutOrder order)
{
//再去获取一遍Order
order = DbHelp.db.Queryable()
.Where(t => t.Id == order.Id)
.First();
if (order != null)
{
#region 物料明细表是否已发完
var orderMatDetails = DbHelp.db.Queryable()
.Where(t => t.OrderId == order.Id)
.ToList();
var isExistNoSendMat = orderMatDetails.Where(t => t.IsSended == false)
.Any();
if (isExistNoSendMat)
{
order.OrderStatus = OutOrderStatus.部分发料;
}
else
{
order.OrderStatus = OutOrderStatus.全部发料;
order.OutOrderExeStatus = OutOrderExeStatus.发料完成;
}
#endregion
#region 单据明细是否已满足发料需求
if (order.OrderStatus == OutOrderStatus.全部发料 &&
order.SyncType == SyncTypeEnum.ByMatCode)
{
var orderDetails = DbHelp.db.Queryable()
.Where(t => t.OrderId == order.Id)
.ToList();
var isExistNoSend = orderDetails.Where(t => t.ReqQty > t.OutQty).Any();
if (isExistNoSend)
{
order.OrderStatus = OutOrderStatus.部分发料;
}
else
{
order.OrderStatus = OutOrderStatus.全部发料;
}
}
#endregion
DbHelp.db.Updateable(order).ExecuteCommand();
}
}
///
/// 退出出库模式返回信号处理
///
///
public void GoOutOutstoreProcess(byte[] data, int boardId, int lightNumber)
{
var module = this.Modules.Where(t => t.BoardId == boardId && t.CurrentMode == Mode.出库模式).FirstOrDefault();
if (module == null)
{
return;
}
else
{
module.CurrentMode = Mode.待机模式;
}
}
///
/// 出库模式中异常处理
///
///
///
///
public void OutstoreExceptionReturnProcess(byte[] data, int boardId, int lightNumber)
{
lightNumber = (int)data[TcpCleint.PreFixLength + 4];
var storeInfo = DbHelp.db.Queryable()
.Where(t => t.ShelfId == ShelfId)
.Where(t => t.BoardId == boardId && t.LightNumber == lightNumber)
.First();
if (storeInfo == null)
{
//TO DO 库位未找到
return;
}
//已放物料丢失了 物料多放了 储位恢复正常
switch (data[TcpCleint.PreFixLength + 3])
{
case 0x00:
{
//对应的异常
var warnings = WarningManager.Warnings.Where(t => t.IsWarning = true)
.Where(t => t.ShelfId == ShelfId && t.StoreId == storeInfo.Id)
.ToList();
var exceptionMessage = storeInfo.StoreCode + "恢复正常!";
var warningModel = new WebSocketMessageModel()
{
IsWarning = false,
WarningType = WarningTypeEnum.恢复正常,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress,
SolvedGuids = warnings.Select(t => t.Guid).ToList(),
};
WarningManager.SendWarning(warningModel);
//自动消除本地缓存的报警
warnings.ForEach(warning =>
{
WarningManager.ClearWarning(warning, SolveTypeEnum.忽略);
});
ProcessingExceptions.RemoveAll(t => t.BoardId == boardId);
}
break;
case 0x01:
{
var exceptionMessage = storeInfo.StoreCode + "出库过程中存在物料上架!";
var warningModel = new WebSocketMessageModel()
{
WarningType = WarningTypeEnum.出库中未扫描上架,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
//ModuleId = module.ModuleId,
//ModuleCode = module.ModuleCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress,
};
WarningManager.SendWarning(warningModel);
ProcessingExceptions.Add(new ProcessingExceptionType()
{
BoardId = boardId,
LightNumber = lightNumber,
ExceptionMessage = storeInfo.StoreCode + "出库过程中存在物料上架!"
});
}
break;
case 0x02:
{
var exceptionMessage = storeInfo.StoreCode + "物料被取出!";
var warningModel = new WebSocketMessageModel()
{
WarningType = WarningTypeEnum.出库中丢失,
StoreId = storeInfo.Id,
StoreCode = storeInfo.StoreCode,
//ModuleId = module.ModuleId,
//ModuleCode = module.ModuleCode,
ShelfCode = ShelfCode,
ShelfId = ShelfId,
WarningMessage = exceptionMessage,
ClientIp = WebSocketIpAddress
};
WarningManager.SendWarning(warningModel);
ProcessingExceptions.Add(new ProcessingExceptionType()
{
BoardId = boardId,
LightNumber = lightNumber,
ExceptionMessage = storeInfo.StoreCode + "出库过程中物料被异常取出!"
});
}
break;
default:
break;
}
}
///
/// 进入盘点模式返回信号
///
///
///
///
public void GoInStockTakingReturnProcess(byte[] data, int boardId, int lightNumber)
{
var module = this.Modules.Where(t => t.BoardId == boardId).FirstOrDefault();
if (module == null)
{
return;
}
else
{
module.CurrentMode = Mode.盘点模式;
}
}
public void GoOutStockTakingReturnProcess(byte[] data, int boardId, int lightNumber)
{
var module = this.Modules.Where(t => t.BoardId == boardId && t.CurrentMode == Mode.盘点模式).FirstOrDefault();
if (module == null)
{
return;
}
else
{
module.CurrentMode = Mode.待机模式;
}
}
public void ResetReturnProcess(byte[] data, int boardId, int lightNumber)
{
var module = this.Modules.Where(t => t.BoardId == boardId && t.CurrentMode == Mode.入库模式).FirstOrDefault();
if (module == null)
{
return;
}
else
{
module.CurrentMode = Mode.待机模式;
}
}
public void QueryVoltageProcess(byte[] data, int boardId, int lightNumber)
{
//第n帧
var n = (int)data[TcpCleint.PreFixLength + 3];
var voltage1 = (data[TcpCleint.PreFixLength + 4] << 8) + data[TcpCleint.PreFixLength + 5];
var voltage2 = (data[TcpCleint.PreFixLength + 6] << 8) + data[TcpCleint.PreFixLength + 7];
var voltage3 = (data[TcpCleint.PreFixLength + 8] << 8) + data[TcpCleint.PreFixLength + 9];
var number1 = (n - 1) * 3 + 1;
var number2 = (n - 1) * 3 + 2;
var number3 = (n - 1) * 3 + 3;
if (number1 <= 16)
{
var storeInfo1 = DbHelp.db.Queryable()
.Where(t => t.BoardId == boardId && t.LightNumber == number1 && t.ShelfId == ShelfId)
.First();
if (storeInfo1 != null)
{
if (data[TcpCleint.PreFixLength + 2] == 0x17)
storeInfo1.CurrentVoltage = voltage1;
else if (data[TcpCleint.PreFixLength + 2] == 0x18)
storeInfo1.OffsetVoltage = voltage1;
else
storeInfo1.StandardVoltage = voltage1;
DbHelp.db.Updateable(storeInfo1).ExecuteCommand();
}
}
if (number2 <= 16)
{
var storeInfo2 = DbHelp.db.Queryable()
.Where(t => t.BoardId == boardId && t.LightNumber == number2 && t.ShelfId == ShelfId)
.First();
if (storeInfo2 != null)
{
if (data[TcpCleint.PreFixLength + 2] == 0x17)
storeInfo2.CurrentVoltage = voltage2;
else if (data[TcpCleint.PreFixLength + 2] == 0x18)
storeInfo2.OffsetVoltage = voltage2;
else
storeInfo2.StandardVoltage = voltage2;
DbHelp.db.Updateable(storeInfo2).ExecuteCommand();
}
}
if (number1 <= 16)
{
var storeInfo3 = DbHelp.db.Queryable()
.Where(t => t.BoardId == boardId && t.LightNumber == number3 && t.ShelfId == ShelfId)
.First();
if (storeInfo3 != null)
{
if (data[TcpCleint.PreFixLength + 2] == 0x17)
storeInfo3.CurrentVoltage = voltage3;
else if (data[TcpCleint.PreFixLength + 2] == 0x18)
storeInfo3.OffsetVoltage = voltage3;
else
storeInfo3.StandardVoltage = voltage3;
DbHelp.db.Updateable(storeInfo3).ExecuteCommand();
}
}
}
#endregion
}
///
/// 过程中异常类型
///
public class ProcessingExceptionType
{
public int BoardId { get; set; }
public int LightNumber { get; set; }
public string ExceptionMessage { get; set; }
}
}