701 lines
30 KiB
C#
701 lines
30 KiB
C#
using System;
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using System.Collections.Generic;
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using System.Linq;
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using System.Reflection;
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using System.Text;
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using System.Threading.Tasks;
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using TouchSocket.Core;
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using TouchSocket.Sockets;
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using WCS.BLL.DbModels;
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using WCS.BLL.Manager;
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using WCS.DAL;
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using WCS.DAL.Db;
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using WCS.DAL.DbModels;
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using WCS.Model;
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namespace WCS.BLL.HardWare
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{
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/// <summary>
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/// 智能货架
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/// </summary>
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public class SmartShelf : IShelfBase
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{
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public SmartShelf(ShelfInfo shelfInfo)
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{
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ShelfId = shelfInfo.Id;
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ShelfCode = shelfInfo.ShelfCode;
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RowCounts = shelfInfo.Rowcounts;
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ColumnCounts = shelfInfo.Columncounts;
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CurentMode = shelfInfo.CurrentMode;
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ClientIp = shelfInfo.ClientIp;
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LightId = shelfInfo.LightId;
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WarningLight = new WarningLight() { LightId = shelfInfo.LightId };
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//初始化Module
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Task.Run(() =>
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{
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var modules = DbHelp.db.Queryable<ModuleInfo>().Where(t => t.ShelfId == ShelfId).ToList();
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foreach (var module in modules)
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{
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Modules.Add(new SmartShelfModule()
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{
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ModuleId = module.Id,
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ModuleCode = module.ModuleCode,
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BoardId = module.BoardId,
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IsEnable = module.IsEnable,
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CurrentMode = module.CurentMode
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});
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}
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ModulesStr = string.Join(";", Modules.Select(t => t.ModuleCode));
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ModuleIds = Modules.Select(t => t.ModuleId).ToList();
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});
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////初始化TCPCleint
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//TcpCleint = new TCPClient("192.168.0.11:20002", "192.168.0.154:20003");
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//TcpCleint.tcpClient.Received += (client, e) =>
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//{
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// var data = e.ByteBlock.Buffer.Take((int)e.ByteBlock.Length).ToArray();
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// e.ByteBlock.Clear();
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// var len = data.Length;
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// for (int index = 0; index < data.Length - TcpCleint.PreFixLength; index++)
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// {
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// //协议拆包 通过前缀校验是否为完整数据包
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// var prefixInData = data.Skip(index).Take(TcpCleint.PreFixLength);
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// var isEqual = prefixInData.SequenceEqual(TcpCleint.Prefix);
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// if (isEqual)
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// {
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// var dataTemp = data.Skip(index).Take(TcpCleint.PreFixLength + TcpCleint.DataLength).ToArray();
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// if (dataTemp.Length < TcpCleint.PreFixLength + TcpCleint.DataLength)//拆包后不满足一条指令的长度
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// {
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// continue;
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// }
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// index += (TcpCleint.PreFixLength + TcpCleint.DataLength - 1);//每次循环index会+1 所以这里-1
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// //获取板子ID
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// var boardId = (data[TcpCleint.PreFixLength + 0] << 8) + data[TcpCleint.PreFixLength + 1];
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// var lightNumber = Convert.ToInt32(data[TcpCleint.PreFixLength + 3]);
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// //协议处理 判断功能位
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// switch (dataTemp[TcpCleint.PreFixLength + 2])
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// {
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// case 0x01://进入入库模式信号
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// GoInInstoreProcess(dataTemp, boardId, lightNumber);
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// break;
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// case 0x03://正常入库信号
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// InStoreReturnProcess(dataTemp);
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// break;
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// default:
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// ;
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// break;
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// }
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// }
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// }
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// return EasyTask.CompletedTask;
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//};
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//TcpCleint.Connect();
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}
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public int ShelfId { get; set; }
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public string ShelfCode { get; set; }
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public int RowCounts { get; set; }
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public int ColumnCounts { get; set; }
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public Mode CurentMode { get; set; }
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public string ModulesStr { get; set; }//当前货架所有模组的Str
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public string GroupName { get; set; }
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public List<SmartShelfModule> Modules { get; set; } = new List<SmartShelfModule>();
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public TCPClient TcpCleint { get { return TCPClientManager.GetTCPClientByIPHost(ClientIp); } }
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public int LightId { get; set; }
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public WarningLight WarningLight { get; set; }
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public List<string> ExceptionMessages { get; set; } = new List<string>();
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public string? InstoreIpAddress { get; set; } = string.Empty;
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public MatInfoResponse InStoreData { get; set; }
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public string OrderNumber { get; set; }
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public List<int> ModuleIds { get; set; }
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public string ClientIp { get; set; }
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#region 协议处理
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public void GoInInstore(string? IPAddress)
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{
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//判断当前模式是否为待机模式
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if (this.CurentMode != Mode.待机模式)
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{
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return;
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}
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else
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{
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this.CurentMode = Mode.入库模式;
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}
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//清空错误
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ExceptionMessages.Clear();
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//货架所有模组发送指令进入入库模式
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foreach (var module in Modules.Where(t => t.IsEnable).ToList())
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{
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module.GoInInstoreMode(TcpCleint);
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}
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//延时获取异常
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var timeOut = 3000;
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var timeSpan = TimeSpan.FromMilliseconds(0);
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var beginTime = DateTime.Now;
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while (timeSpan <= TimeSpan.FromMilliseconds(timeOut))
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{
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timeSpan = DateTime.Now - beginTime;
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//接收到第一个异常就不继续循环了
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if (ExceptionMessages.Count() > 0)
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{
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var deficientTime = timeOut - (int)timeSpan.TotalMilliseconds;
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if (deficientTime > 0)
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Thread.Sleep(deficientTime);
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//出现异常的未进入入库模式，有红灯进行指引
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this.CurentMode = Mode.待机模式;
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return;
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}
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//延时处理
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Thread.Sleep(50);
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}
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//警示灯亮起
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WarningLight.BlueLight(TcpCleint);
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//绑定当前进入入库PDA/WCS前端的IP
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InstoreIpAddress = IPAddress;
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//返回成功
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return;
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}
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public void GoOutInstore()
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{
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//看货架是否为入库模式
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if (CurentMode != Mode.入库模式)
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{
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return;
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}
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else
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{
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this.CurentMode = Mode.待机模式;
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}
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//货架所有模组发送指令退出入库模式
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foreach (var module in Modules.Where(t => t.IsEnable)
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//.Where(t => t.CurrentMode == Mode.入库模式)
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.ToList())
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{
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module.GoOutInstoreMode(TcpCleint);
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}
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//报警灯熄灭
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WarningLight.CloseLight(TcpCleint);
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}
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public void GoInOutstore()
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{
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throw new NotImplementedException();
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}
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public void GoInStocktaking()
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{
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this.CurentMode = Mode.盘点模式;
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}
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public void GoOutOutstore()
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{
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this.CurentMode = Mode.待机模式;
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}
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public void GoOutStocktaking()
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{
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this.CurentMode = Mode.待机模式;
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}
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void IShelfBase.Reset()
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{
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throw new NotImplementedException();
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}
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void IShelfBase.SetCurrentMode()
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{
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throw new NotImplementedException();
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}
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void IShelfBase.Warning()
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{
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throw new NotImplementedException();
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}
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public void ShelfCheck()
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{
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foreach (var module in Modules.Where(t => t.IsEnable).ToList())
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{
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module.ShelfCheck(TcpCleint);
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}
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}
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#endregion
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#region 协议返回处理
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public void ProtocolProcess(byte[] data, int boardId, int lightNumber)
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{
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//协议处理 判断功能位
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switch (data[TcpCleint.PreFixLength + 2])
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{
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case 0x01://进入入库模式返回信号
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GoInInstoreProcess(data, boardId, lightNumber);
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break;
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case 0x02://退出入库模式返回信号
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GoOutInstoreProcess(data, boardId, lightNumber);
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break;
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case 0x03://正常入库信号
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InStoreReturnProcess(data);
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break;
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case 0x05://进入出库模式返回信号
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default:
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;
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break;
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}
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}
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/// <summary>
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/// 进入入库模式返回信号处理
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/// </summary>
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/// <param name="data"></param>
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public void GoInInstoreProcess(byte[] data, int boardId, int lightNumber)
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{
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//库存物料与实际情况匹配
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if (data[TcpCleint.PreFixLength + 3] == 0x01)
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{
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var module = this.Modules.Where(t => t.BoardId == boardId)
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.FirstOrDefault();
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if (module == null)
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{
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//TO DO 报错
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return;
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}
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else
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{
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module.CurrentMode = Mode.入库模式;
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}
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}
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//库存物料与实际情况不匹配
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else if (data[TcpCleint.PreFixLength + 3] == 0x00)
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{
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var module = this.Modules.Where(t => t.BoardId == boardId).FirstOrDefault();
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if (module == null)
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{
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//TO DO 报错
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return;
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}
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else
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{
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module.CurrentMode = Mode.入库模式;
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}
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//获取当前板所有库位
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var storeInfos = DbHelp.db.Queryable<StoreInfo>()
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.Where(t => t.BoardId == boardId)
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.ToList();
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//当前板子的灯数量
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var boardStoreNumber = storeInfos.Count();
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List<char> dataTemp = new List<char>();
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int index11 = 0;
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while (boardStoreNumber > 0)
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{
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if (boardStoreNumber >= 4)
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{
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dataTemp.AddRange(Convert.ToString(data[TcpCleint.PreFixLength + 4 + index11], 2).PadLeft(8, '0').Reverse().ToList());
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boardStoreNumber = boardStoreNumber - 4;
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}
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else
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{
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dataTemp.AddRange(Convert.ToString(data[TcpCleint.PreFixLength + 4 + index11], 2).PadLeft(2 * boardStoreNumber, '0').Reverse().ToList());
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boardStoreNumber = 0;
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}
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index11++;
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}
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//当前板子的灯数量
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boardStoreNumber = storeInfos.Count();
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for (int index = 0; index <= boardStoreNumber - 1; index++)
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{
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//当前库位异常
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if (dataTemp[2 * index + 1] == '1')
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{
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if (dataTemp[2 * index] == '1')
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{
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var storeInfo = storeInfos.Where(t => t.LightNumber == index + 1).First();
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if (storeInfo != null)
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{
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#region 缓存记录异常信息
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ExceptionMessages.Add($"{storeInfo.StoreCode}物料{storeInfo.CurrentMatSn}丢失,库存数据已删除，请重新扫码后入库");
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#endregion
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#region 【后台】丢失的数据处理
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Task.Run(() =>
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{
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try
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{
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DbHelp.db.BeginTran();
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//库位表字段清空
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storeInfo.CurrentMatSn = string.Empty;
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DbHelp.db.Updateable(storeInfo).ExecuteCommand();
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//库存表记录删除、插入出入记录
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var inventoryDetail = DbHelp.db.Queryable<InventoryDetail>().Where(t => t.StoreId == storeInfo.Id).First();
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if (inventoryDetail != null)
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{
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var inOutRecord = new InOutRecord()
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{
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StoreCode = storeInfo.StoreCode,
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StoreId = storeInfo.Id,
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StoreInfo = storeInfo,
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MatSN = inventoryDetail.MatSN,
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MatCode = inventoryDetail.MatCode,
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MatName = inventoryDetail.MatName,
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MatBatch = inventoryDetail.MatBatch,
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MatQty = inventoryDetail.MatQty,
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MatSpec = inventoryDetail.MatSpec,
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MatCustomer = inventoryDetail.MatCustomer,
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MatSupplier = inventoryDetail.MatSupplier,
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Direction = DirectionEnum.丢失,
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};
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DbHelp.db.Insertable(inOutRecord).ExecuteCommand();
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DbHelp.db.Deleteable(inventoryDetail).ExecuteCommand();
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}
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DbHelp.db.CommitTran();
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}
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catch (Exception e)
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{
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DbHelp.db.RollbackTran();
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}
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});
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#endregion
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WarningLight.WaringLightAlwaysRed(TcpCleint);
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}
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//库位未配置、返回数据异常
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else
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{
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//Logs.Write($"[进入入库模式异常]板Id{boardId},库位号{index + 1}找不到对应库位！");
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}
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}
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else if (dataTemp[2 * index] == '0')
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{
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var storeInfo = storeInfos.Where(t => t.LightNumber == index + 1).First();
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if (storeInfo != null)
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{
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#region 缓存记录异常信息
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ExceptionMessages.Add($"库位{storeInfo.StoreCode}:存在物料未扫描上架");
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#endregion
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WarningLight.WaringLightAlwaysRed(TcpCleint);
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}
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else
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{
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Logs.Write($"[进入入库模式异常]板Id{boardId},库位号{index + 1}找不到对应库位！");
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}
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}
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}
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}
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}
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}
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/// <summary>
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/// 退出入库模式返回信号处理
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/// </summary>
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/// <param name="data"></param>
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public void GoOutInstoreProcess(byte[] data, int boardId, int lightNumber)
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{
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var module = this.Modules.Where(t => t.BoardId == boardId && t.CurrentMode == Mode.入库模式).FirstOrDefault();
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if (module == null)
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{
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return;
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}
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else
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{
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module.CurrentMode = Mode.待机模式;
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}
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}
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/// <summary>
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/// 正常入库信号
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/// </summary>
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/// <param name="data"></param>
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public void InStoreReturnProcess(byte[] data)
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{
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var boardId = (data[TcpCleint.PreFixLength + 0] << 8) + data[TcpCleint.PreFixLength + 1];
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var number = Convert.ToInt32(data[TcpCleint.PreFixLength + 3]);
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var storeInfo = DbHelp.db.Queryable<StoreInfo>().Where(t => t.BoardId == boardId
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&& t.LightNumber == number).First();
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if (storeInfo == null)
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{
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//TO DO 报错
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return;
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}
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var module = this.Modules.Where(t => t.BoardId == boardId)
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.FirstOrDefault();
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if (module == null)
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{
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//TO DO 报错
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return;
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}
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#region 判断是否扫码获取物料信息
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//物料未扫码
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if (this.InStoreData == null)
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{
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//重复给了多次信号
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if (!string.IsNullOrEmpty(storeInfo.CurrentMatSn))
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{
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module.ComfirmInstore(TcpCleint);
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//TO DO Logs.Write($"[{guid}]CAN给了多次正常入库信号，防止硬件异常，返回了确认入库");
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return;
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}
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else
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{
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module.ComfirmErrInstore(TcpCleint);
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WarningLight.WaringLightBlueEnd(TcpCleint);
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//WaringLightBlueEnd(shelfStatus.ClientIp, shelfStatus.LightId);
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//TO DO Logs.Write($"[{guid}]当前物料信息不存在，请取出后重新扫码进行入库！");
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return;
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}
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}
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//该位置已放置物料
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else if (!string.IsNullOrEmpty(storeInfo.CurrentMatSn))
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{
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module.ComfirmErrInstore(TcpCleint);
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WarningLight.WaringLightBlueEnd(TcpCleint);
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//ComfirmErrInstoreByIp(shelfStatus.ClientIp, boardId);
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//WaringLightBlueEnd(shelfStatus.ClientIp, shelfStatus.LightId);
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//TO DO Logs.Write($"[{guid}]该位置已放置物料！");
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return;
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}
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#endregion
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#region 已扫码且库位未被占用 保存数据
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{
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try
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{
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DbHelp.db.BeginTran();
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//库存明细表
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var inventoryDetail = new InventoryDetail
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{
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StoreCode = storeInfo.StoreCode,
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StoreId = storeInfo.Id,
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MatSN = this.InStoreData.materialBar,
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MatCode = this.InStoreData.materialCode,
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MatName = this.InStoreData.materialName,
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MatSpec = this.InStoreData.materialSpec,
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MatBatch = this.InStoreData.batchNo,
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MatQty = (int)this.InStoreData.materialQty,
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MatCustomer = this.InStoreData.customer,
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MatSupplier = this.InStoreData.supplier,
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InstoreTime = DateTime.Now,
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InstoreUser = ""
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};
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//出入库记录表
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var inOutRecord = new InOutRecord()
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{
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StoreCode = storeInfo.StoreCode,
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StoreId = storeInfo.Id,
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StoreInfo = storeInfo,
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MatSN = this.InStoreData.materialBar,
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MatCode = this.InStoreData.materialCode,
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MatName = this.InStoreData.materialName,
|
||
MatSpec = this.InStoreData.materialSpec,
|
||
MatBatch = this.InStoreData.batchNo,
|
||
MatQty = (int)this.InStoreData.materialQty,
|
||
MatCustomer = this.InStoreData.customer,
|
||
MatSupplier = this.InStoreData.supplier,
|
||
|
||
OperateUser = this.InStoreData.InstoreUser,
|
||
Direction = DirectionEnum.入库,
|
||
};
|
||
|
||
//库位表
|
||
storeInfo.CurrentMatSn = this.InStoreData.materialBar;
|
||
|
||
//保存and更新数据
|
||
DbHelp.db.Insertable(inventoryDetail).ExecuteCommand();
|
||
DbHelp.db.Insertable(inOutRecord).ExecuteCommand();
|
||
DbHelp.db.Updateable(storeInfo).ExecuteCommand();
|
||
DbHelp.db.CommitTran();
|
||
|
||
//清空扫码信息
|
||
this.InStoreData = null;
|
||
|
||
//实际入库位置亮灯1S，报警灯同时进行亮绿灯并鸣叫一次提示。
|
||
Thread.Sleep(20);
|
||
Task.Run(() =>
|
||
{
|
||
//确认入库（硬件入库位置亮灯1秒）
|
||
module.ComfirmInstore(TcpCleint);
|
||
//报警灯亮绿灯 鸣叫一次提示
|
||
WarningLight.SuccessLightBlueEnd(TcpCleint);
|
||
//SuccessLightBlueEnd(shelfStatus.ClientIp, shelfStatus.LightId);
|
||
});
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
DbHelp.db.RollbackTran();
|
||
Logs.Write($"入库保存数据异常，异常信息为{ex.Message}");
|
||
//报警灯报警
|
||
WarningLight.WaringLightBlueEnd(TcpCleint);
|
||
//WaringLightBlueEnd(shelfStatus.ClientIp, shelfStatus.LightId);
|
||
}
|
||
}
|
||
#endregion
|
||
}
|
||
|
||
|
||
/// <summary>
|
||
/// 进入出库模式协议返回
|
||
/// </summary>
|
||
/// <param name="data"></param>
|
||
/// <param name="boardId"></param>
|
||
/// <param name="lightNumber"></param>
|
||
public void GoInOutstoreProcess(byte[] data, int boardId, int lightNumber)
|
||
{
|
||
//库存物料与实际情况匹配
|
||
if (data[TcpCleint.PreFixLength + 3] == 0x01)
|
||
{
|
||
var module = this.Modules.Where(t => t.BoardId == boardId)
|
||
.FirstOrDefault();
|
||
if (module == null)
|
||
{
|
||
//TO DO 报错
|
||
return;
|
||
}
|
||
else
|
||
{
|
||
module.CurrentMode = Mode.入库模式;
|
||
}
|
||
}
|
||
//库存物料与实际情况不匹配
|
||
else if (data[TcpCleint.PreFixLength + 3] == 0x00)
|
||
{
|
||
var module = this.Modules.Where(t => t.BoardId == boardId).FirstOrDefault();
|
||
if (module == null)
|
||
{
|
||
//TO DO 报错
|
||
return;
|
||
}
|
||
else
|
||
{
|
||
module.CurrentMode = Mode.入库模式;
|
||
}
|
||
//获取当前板所有库位
|
||
var storeInfos = DbHelp.db.Queryable<StoreInfo>()
|
||
.Where(t => t.BoardId == boardId)
|
||
.ToList();
|
||
//当前板子的灯数量
|
||
var boardStoreNumber = storeInfos.Count();
|
||
|
||
List<char> dataTemp = new List<char>();
|
||
int index11 = 0;
|
||
while (boardStoreNumber > 0)
|
||
{
|
||
if (boardStoreNumber >= 4)
|
||
{
|
||
dataTemp.AddRange(Convert.ToString(data[TcpCleint.PreFixLength + 4 + index11], 2).PadLeft(8, '0').Reverse().ToList());
|
||
boardStoreNumber = boardStoreNumber - 4;
|
||
}
|
||
else
|
||
{
|
||
dataTemp.AddRange(Convert.ToString(data[TcpCleint.PreFixLength + 4 + index11], 2).PadLeft(2 * boardStoreNumber, '0').Reverse().ToList());
|
||
boardStoreNumber = 0;
|
||
}
|
||
index11++;
|
||
}
|
||
//当前板子的灯数量
|
||
boardStoreNumber = storeInfos.Count();
|
||
for (int index = 0; index <= boardStoreNumber - 1; index++)
|
||
{
|
||
//当前库位异常
|
||
if (dataTemp[2 * index + 1] == '1')
|
||
{
|
||
if (dataTemp[2 * index] == '1')
|
||
{
|
||
var storeInfo = storeInfos.Where(t => t.LightNumber == index + 1).First();
|
||
if (storeInfo != null)
|
||
{
|
||
#region 缓存记录异常信息
|
||
ExceptionMessages.Add($"{storeInfo.StoreCode}物料{storeInfo.CurrentMatSn}丢失,库存数据已删除，请重新扫码后入库");
|
||
#endregion
|
||
|
||
#region 【后台】丢失的数据处理
|
||
Task.Run(() =>
|
||
{
|
||
try
|
||
{
|
||
DbHelp.db.BeginTran();
|
||
//库位表字段清空
|
||
storeInfo.CurrentMatSn = string.Empty;
|
||
DbHelp.db.Updateable(storeInfo).ExecuteCommand();
|
||
|
||
//库存表记录删除、插入出入记录
|
||
var inventoryDetail = DbHelp.db.Queryable<InventoryDetail>().Where(t => t.StoreId == storeInfo.Id).First();
|
||
if (inventoryDetail != null)
|
||
{
|
||
var inOutRecord = new InOutRecord()
|
||
{
|
||
StoreCode = storeInfo.StoreCode,
|
||
StoreId = storeInfo.Id,
|
||
StoreInfo = storeInfo,
|
||
|
||
MatSN = inventoryDetail.MatSN,
|
||
MatCode = inventoryDetail.MatCode,
|
||
MatName = inventoryDetail.MatName,
|
||
MatBatch = inventoryDetail.MatBatch,
|
||
MatQty = inventoryDetail.MatQty,
|
||
MatSpec = inventoryDetail.MatSpec,
|
||
MatCustomer = inventoryDetail.MatCustomer,
|
||
MatSupplier = inventoryDetail.MatSupplier,
|
||
|
||
Direction = DirectionEnum.丢失,
|
||
};
|
||
DbHelp.db.Insertable(inOutRecord).ExecuteCommand();
|
||
DbHelp.db.Deleteable(inventoryDetail).ExecuteCommand();
|
||
}
|
||
DbHelp.db.CommitTran();
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
DbHelp.db.RollbackTran();
|
||
}
|
||
});
|
||
#endregion
|
||
|
||
WarningLight.WaringLightAlwaysRed(TcpCleint);
|
||
}
|
||
//库位未配置、返回数据异常
|
||
else
|
||
{
|
||
//Logs.Write($"[进入入库模式异常]板Id{boardId},库位号{index + 1}找不到对应库位！");
|
||
}
|
||
}
|
||
else if (dataTemp[2 * index] == '0')
|
||
{
|
||
var storeInfo = storeInfos.Where(t => t.LightNumber == index + 1).First();
|
||
if (storeInfo != null)
|
||
{
|
||
#region 缓存记录异常信息
|
||
ExceptionMessages.Add($"库位{storeInfo.StoreCode}:存在物料未扫描上架");
|
||
#endregion
|
||
WarningLight.WaringLightAlwaysRed(TcpCleint);
|
||
}
|
||
else
|
||
{
|
||
Logs.Write($"[进入入库模式异常]板Id{boardId},库位号{index + 1}找不到对应库位！");
|
||
}
|
||
}
|
||
}
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
}
|
||
}
|